Robotic assembly line building vehicle bodies
PRODUCTION

Your line. Your process. Your equipment. Simulated.

SKILLING THE WORLD'S INDUSTRIAL WORKFORCE
30–50%
FASTER TIME‑TO‑PROFICIENCY / CUSTOMERS REPORT
1:1
BUILT TO MATCH YOUR MACHINES, TOOLS AND SOPs
0 hrs
PRODUCTION MACHINE TIME CONSUMED BY TRAINING
01 — THE PROBLEM

Generic training doesn't transfer to a specific machine.

Every plant knows training takes time. Very few know what it costs.

Generic content, specific line

Courses teach the principle. Your fixtures, tooling and tolerances are learnt on the floor.

Ramp-up is slow, and repeats

8–16 weeks to full productivity, at 20–40% below output — every attrition cycle.

Defects trace back to training

Industry studies tie 30–50% of rework to inconsistent training.

Too few repetitions

Critical procedures get performed once or twice before they count for real.

Skill lives in people

Expertise sits with a few senior operators — and leaves when they do.

Practice competes with output

Trainees consume machine time, tooling and material, with scrap and safety risk.

02 — THE SOLUTION

AI + XR training, verified on your real equipment.

TrainXR immersively trains operators and technicians on a simulation of your own line, then verifies their skill on the actual machine. Your teams self-author the simulations — no custom development project.

Technician wearing AR smart glasses receiving step-by-step assembly guidance on a real engine AR + AI ON REAL EQUIPMENT

VR training on virtual equipment

Virtual parts, tools and machines built to match your line. Workers rehearse the full SOP — sequence, tooling, safety steps, failure modes — as many times as they need, off production.

AR + AI on actual parts and equipment

On the real machine, workers are guided step by step and AI verifies the work — right part, right tool, right sequence. Hands-on from day one, with mistakes caught as they happen.

Self-authored by your trainers

Your team creates and modifies simulations themselves, so training keeps pace with new variants and revised SOPs — without a costly custom development cycle.

Performance tracking

Customised dashboards per plant, line or cohort — so competence is evidence, not an attendance record.

ERRORS
Count & type per step
HINTS
Assistance taken
TIME
Time on task
ASSESSMENT
Scored & analysed
03 — THE BENEFIT

Training you can defend to finance.

30–50%

Faster to full productivity

Technicians arrive at the line ready to produce rather than learning on it. Customer-reported.

Fewer

Early-stage errors and rework

Dozens of correct repetitions before it counts — and performance verified rather than assumed.

0 hrs

Capacity stays in production

Unlimited repetitions without machine time, tooling, material, scrap or safety risk.

1:N

Matches how you actually build

Your line, your variants, your tooling, your SOPs — consistent across every site and shift.

Shared

Tribal knowledge becomes company knowledge

Senior staff go back to producing. Service teams get consistent quality and shorter MTTR.

Step‑level

Skill becomes measurable

Completion, error patterns and where each worker stands — decisions backed by data.

04 — HOW IT WORKS

From your SOP to a working simulator, in four steps.

01

Digitize

Your machine, cell and line captured as an accurate 3D twin — real geometry, real controls, real failure modes.

02

Author

Develop the training module in weeks not months. Your trainers can update simulations themselves — new variants and revised SOPs go live on your schedule.

03

Practise in XR

Unlimited repetitions on the exact equipment, at any hour, with zero production impact and zero scrap.

04

Performance Assessment

Every attempt scored against the procedure — sequence, time, errors — then verified on the real machine with AR + AI.

05 — PROOF

Deployed on real production floors, not in labs.

DEPLOYED WITH
Bajaj Auto
Caterpillar
Toyota Boshoku
Yazaki
BARC
L&T Defence
Diversey
WiseAir 4.0
Laguna
TIH iHub Drishti
Ankit Group
NASSCOM Emerge 50 Awards 2025 winner — Hyperreality Technologies, Manufacturing & Industrial Automation
RECOGNITION
NASSCOM Emerge 50 Awards 2025 — Winner

Manufacturing & Industrial Automation category. Knowledge partner: PwC.

SECTORS WHERE TRAINXR RUNS TODAY
Automotive & components
Aerospace & defence
Industrial machinery
Heavy equipment
Nuclear
Garments
06 — SUPPORTED BY

Backed by deep-tech and manufacturing innovators.

NSRCEL, IIM Bangalore
Maruti Suzuki Innovation
T-Hub
FORT / Forge Innovation & Ventures
NBRR

See a simulator built on equipment like yours.

We start with a paid pilot on one line, cell or product family — then expand to more procedures, plants or your service network when the numbers hold up. You work directly with the founding team.

Book a 20-minute demo